CO2 laser machines – advantages of laser processing in the automotive sector
What are the advantages of laser cutting in the automotive industry?
Few other industries are as innovative and constantly reinventing themselves as the automotive industry. New materials are driving technical developments and setting new trends. This is exactly where eurolaser systems excel. The high degree of automation combined with unparalleled flexibility characterises precise, contact-free laser cutting.
The automotive supply industry benefits from high machining speeds, process reliability and consistently high manufacturing quality. These are essential characteristics for a cost-efficient production facility.
Efficiency: Clean, sealed cut edges without reworking
Contact-free: No tool wear for consistently high cutting quality
Precision: Perfect cuts and engravings, even with complex designs
Very high repeatability.
No material distortion due to contactless machining.
No material fixation required.
Precise laser cutting of spacer fabrics without crushing.
Welded cut edges on synthetic materials.
Flexibility in contour selection, without tool creation or changeover.
Laser cutting and engraving in a single operation.
Chip-free machining, minimal cleaning effort.
Inspiration for laser applications in the automotive industry
Typical applications for our laser machines
Interior trim and upholstery
Whether in cars, trucks, buses, aeroplanes or trains – the interior finish must meet customers' quality standards. All materials must be cut with precision. The high repeat accuracy of eurolaser systems is crucial here.
Precise cutting edges – no fraying
High precision, e.g. when cutting spacer fabrics
Consistently high cutting quality
Adhesive tapes
Industrial adhesive tapes are used for high-performance bonding of mirrors, trim strips, fittings or lettering on cars. Contact-free cuts prevent adhesive residue on the tool. There is no need to resharpen the tool, the cut is precise and removal is easy.
No adhesive residue sticks to the tool
High repeatability
Easy removal of cut parts
Air and liquid filters
When cutting filter material, the laser scores points with its contact-free processing – distortion-free and precise. In addition, the thermal laser process ensures that the cut edges are sealed when cutting synthetic textiles.
High precision, even with filigree details
No distortion thanks to contactless laser processing
Sealing the cut edges of synthetic textiles
Instrument panels / Interior trim
Laser technology can be particularly profitable in vehicle construction, e.g. in the manufacture of functional elements such as ambient lighting or even in back-injected plastic fittings and display instruments.
Sealing of multi-layer synthetic films
Cutting filigree details and cut-outs
Precise cutting along printed contours
Passenger detection sensors
Automatic systems are increasingly supporting the operation of vehicles and ensuring the comfort and safety of passengers. eurolaser systems cut pressure sensors for seats, films for steering wheel sensors and touch displays, for example.
Highest precision, matching the sensors
Precise cutting of filigree elements
High repeat accuracy with consistent cutting quality
Heat and cable protection
High temperatures, e.g. in the engine compartment, can damage cables, wires and hoses. To protect components from heat, special heat- or flame-retardant textiles are used, which are cut precisely by laser.
Reliable cutting of resistant materials
Cost-efficient thanks to maximum material utilisation through nesting
Clean processing, minimal cleaning effort
Further areas of application for our laser cutters
-
Heat and cable protection -
Airbags -
Battery housing -
Seals -
Wind deflectors -
Interior -
Number Plates -
Lightweight Components
Typical laser machines for industrial manufacturing
Our laser machines for the automotive industry
eurolaser 3XL-3200
Working area (W x L):
3,210 x 3,200 mm (126.3" x 125.9")
Perfect for manufacturers who process very large formats and wide rolls and want to make their processes fully automatic with the Conveyor System.
eurolaser M-1600
Working area (W x L):
1,330 mm x 1,630 mm (52.3" x 64.1")
When combined with the Shuttle Table System, this is the ideal configuration for the automated and efficient processing of medium to large panels and sheets.
eurolaser XL-1600
Working area (W x L):
2,270 mm x 1,600 mm (89.3" x 62.9")
Perfect for companies that handle very large formats and thin, light or tension-sensitive materials or adhesive tapes.
Versatile options for optimising our machines for your production
A first-class precision solution for every application
Automation
Conveyor System
Increased productivity through automatic material handling and feeding
Endless cuts, thanks to high connection accuracy after a material feed cycle
Precise workpiece positioning thanks to automatic edge control in the feeding unit
Ideal for fully automated processes. Textiles are fed from the roll to the laser processing machine without distortion and then transported to a removal table.
Modules for labelling and marking
Label Module for applying labels in a single operation with cutting.
Ink Printer Module for high-resolution printing on workpieces or labels.
Ink Marker Module for optimising subsequent work, e.g. by applying sewing marks.
Optimal for quick and easy preparation of further processing steps. Practical and parallel to laser cutting.
Automation
Twin Table System
Material change during cutting for maximum profitability
Ergonomic access thanks to sliding material carriers
Secure material fixation through permanent vacuum, even in the shuttle process
Perfect for adhesive tape converters who need to cut with maximum precision, even in multi-stage processing operations.
Mechanical processing
3-in-1 solution – laser plus two mechanical tools in parallel.
Maximum flexibility with low investment costs.
The high-performance tools are ideal for industrial applications.
Ideal for manufacturers who not only want to take advantage of the benefits of different processing methods on a single machine, but also want to increase the variety of materials that can be processed.
Camera system
POS+professional
Scan of the entire working area for precise cutting of printed materials
Pattern matching for perfectly fitting cuts in material patterns
Automation through workflow manager for job data capture via QR and barcodes
Perfect for users who want to optimise laser cutting of printed materials, materials with patterns or materials that already have contours.
Automation
Shuttle Table System
Loading and unloading during the cutting process for optimal machine utilisation
Movable material carriers simplify access to the produced parts
Suitable for fully automated processes and robotic loading in 24/7 operation
Perfect for businesses that want to process films and veneers with maximum efficiency and value high machine utilisation with minimal process interruptions.
Filter systems
Approved for use in commercial and residential areas
Suitable for ecologically certified businesses
Industrial solutions with multi-machine connections possible
Optimal for eco-certified companies that must comply with environmental regulations. Filtering for coarse, fine and gaseous substances ensures clean exhaust air at the end of the cutting process.
eurolaser benefits – Reliable and efficient production – around the clock (24/7)
Why eurolaser is the perfect choice for the automotive industry
Reliable and durable thanks to high quality standards.
Modular design enables flexible retrofitting and offers long-term added value.
Designed for industrial use, including multi-shift operation.
Wide range of machine sizes, perfectly tailored to different requirements.
Increased productivity thanks to innovative automation features.
Customised software solutions guarantee efficient and intuitive use of the laser machines.
Maximum flexibility through the combination of laser and mechanical tools on one machine.
Optimal material utilisation thanks to software-controlled nesting function.
Suitable for laser cutting
Typical materials for laser cutting in automotive manufacturing
Optimised for industrial production
Since 1994, eurolaser has stood for innovative laser system technology made in Germany. Our goal is to continuously advance laser technology for industrial and skilled craft applications.
All models are based on a modular design principle, ensuring the perfect solution for your specific requirements – even for specialised applications. Each system can be expanded with a wide range of application-specific modules that integrate seamlessly into your production environment.
Even in continuous operation – 24/7 or in two- and three-shift production – you can rely on the outstanding reliability of our technology.
Technological
lead
Market-leading
driver of innovation
Deep
industry knowledge
Partnership-based
pioneering work
Focused know-how exchange with materials experts worldwide
Tested: Top cutting quality of our laser machines
tesa®
ACXplus and others
Laser cutting performance:
Suitable to excellent
RENOLIT
GORCELL
Laser cutting performance:
Good to excellent
PVF
High-performance fabric made of PPS
Laser cutting performance:
Very good to excellent
In our industry, it is crucial to keep an eye on the latest material developments in order to offer customers practical solutions. In-depth knowledge of material properties and production processes is essential. Through targeted laser tests, we are continuously expanding our expertise together with our partners.
Close cooperation with leading material manufacturers and outstanding test results underline our commitment to customer focus and innovation. Companies that choose eurolaser are not only investing in a machine, but also in a strong partnership.
Samir Andar
Account Manager, eurolaser GmbH
Customers worldwide work successfully with our laser machines
These companies rely on our laser cutting machines
What impressed us most was the excellent support provided by the eurolaser team. I was looking for a machine solution that would enable me to process the majority of the materials we need to cut. It was essential that we could use nesting-optimised production orders directly from our ERP software. We successfully implemented this project with eurolaser.
Michael Ulm
Authorised signatory of tegos GmbH & Co. KG
Product: Laser machine XL-3200
Application area: Doors for motorhomes and caravans
Tegos cuts over 30 different materials, such as plastics, woods, PS, ABS and acrylic sheets. Textiles and leather are also processed using the laser cutting machine. Technical textiles are used, among other things, for insulating doors.
Our expertise combined with eurolaser technology enables us to manufacture high-precision self-adhesive components as laser-cut parts – even in extremely high quantities.
Thomas Weiser
Managing Director at INNO TAPE
Product: Laser machine M-800
Application area: Converters for adhesive tapes
Laser cutting is an integral part of INNO TAPE's production process. Eight eurolaser M-800 machines are now in daily use in the large machine park, cutting adhesive tapes for all applications in the automotive sector.
The laser is excellent to work with! The fact that the new system is equipped with edge control alone makes work much easier compared to the previous system. The extraction system is also much more effective and quieter. The material lies cleanly and smoothly on the cutting table, resulting in less waste.
Thomas Brockmeier
Operations Manager at SAATI
Product: Laser machine L-3200
Application area: Technical textiles and filters
Laser technology enables the production of precise cutting contours and the clean preparation of cutting patterns, even those that can no longer be produced manually. The computer-controlled cuts are of consistent, reproducible quality with clean edge sealing that prevents the fabric from fraying.
We produce both finished signs for private customers and components for commercial customers who manufacture number plates on site. Our products and services are therefore tailored precisely to our customers’ requirements. The eurolaser machine provides us with greater flexibility and efficiency in production.
Julian Caine
Technical Director at Hills
Product: Laser machine XL-3200
Application area: Number plates
Hills Numberplates has been relying on laser cutting technology for years. Laser machines deliver perfect results and quickly pay for themselves. eurolaser impressed with the durability and reliability of its systems in the field, as well as the flexibility of their design. In addition to lasers, combined processing with routing machines is an important part of production.
... The support and customer service, as well as the excellent functions of the laser, which meet our customer requirements, ultimately convinced us. Today, the laser has become an indispensable part of our production and enables us to respond precisely to customer enquiries and requirements.
Simone Gerhart
Head of production at Seyffer
Product: Laser machine M-1600
Application area: Converting for adhesive tapes
The company's core product range consists of high-quality products in the fields of adhesive technology, surface finishing and occupational safety for manufacturing companies in various industries. Seyffer GmbH uses cutting technology from eurolaser for precise and flexible adhesive tape conversion.
Product: Laser machine XL-3200
Application area: Technical textiles, automotive
Webasto uses eurolaser cutting systems at various locations worldwide for the fully automated processing of technical textiles for the automotive industry.
Questions about laser cutting in the automotive industry
Our LaserScout software allows you to use QR or barcodes with stored cutting data and material parameters. The fully automatic process reduces unit costs to a minimum. This solution is particularly valuable for series and mass production in industry.
Yes, eurolaser systems can be easily integrated into existing production and IT workflows. Our LaserScout software uses open PLC interfaces to enable simple connection to higher-level control systems, robots or conveyor systems.
This allows laser machines to be seamlessly integrated into automated production lines – from material handling and the cutting process to further processing. This digital networking creates the basis for Industry 4.0-compatible manufacturing processes and ensures efficient, transparent and future-proof production.
eurolaser bietet maßgeschneiderte Absaug- und Filterkonzepte für die Schneidemissionen an. Diese sind auch für ökologiezertifizierte Betriebe geeignet.
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