Precise laser cutting of airbags and OPW fabrics for the automotive industry with an eurolaser laser cutting machine


Laser cutting of airbag fabric and OPW material

Automated laser cutting machines for industrial airbag production

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For industrial production in 24/7 operation

Automated laser cutting for high production volumes

High precision cutting and reproducible quality

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CO₂ laser machines for cutting airbag fabric and OPW material

What are the benefits of laser cutting airbag and one-piece-woven materials?

Whether conventional airbag cut parts or large-format one-piece woven structures: outer contours, cut-outs and functional openings must be produced with high precision. With OPW materials, precise alignment with the already woven-in structures is also essential. The CO₂ laser cuts contactlessly and reproducibly – without mechanical tool wear. With suitable synthetic airbag fabrics, the cut edges are thermally sealed directly during the cutting process.

Sealed edge of a synthetic textile cut with a CO₂ laser cutting machine by eurolaser

Cut & Seal: Cutting and sealing synthetic fabrics in a single operation

Contactless laser processing, no tool wear, consistently high cutting quality

Contactless: No tool wear for consistently high cutting quality

Precisely cut airbag and OPW fabric with intricate details and complex contours

Precision: Cutting intricate details even with complex contours

Au­to­mat­ed pro­cess­ing of wide air­bag and OPW ma­te­ri­als di­rect­ly from the roll

Pre­cise con­tin­u­a­tion of cut­ting con­tours be­yond the work­ing ar­ea

Cam­era-as­sist­ed align­ment of cut­ting con­tours with de­fined ma­te­ri­al fea­tures

Ef­fi­cient ma­te­ri­al uti­li­sa­tion through soft­ware-as­sist­ed nest­ing of con­ven­tion­al air­bag cut parts

Flex­i­ble pro­cess­ing of chang­ing con­tours and air­bag vari­ants with­out tool changes

In­te­gra­tion of sew­ing mark­ings, reg­is­tra­tion marks and com­po­nent in­for­ma­tion in­to the pro­duc­tion work­flow

Sup­port for com­mon CAD and vec­tor da­ta for dig­i­tal la­ser cut­ting

Mod­u­lar in­te­gra­tion in­to ex­ist­ing pro­duc­tion and au­to­ma­tion pro­cess­es

Applications for laser cutting airbag and OPW materials

Applications of our laser cutting machines in industrial airbag production

Depending on the type of airbag, flat-woven airbag fabrics or preformed one-piece woven materials are processed. Roll widths, contour sizes, cut-outs and positioning requirements vary accordingly. The CO₂ laser is suitable for both conventional airbag cut parts and the precise processing of large-format OPW structures.

Laser cutting machines for airbag and OPW manufacturers

Recommended machine sizes for airbag fabrics and one-piece woven materials

eurolaser L-3200

eurolaser L-3200 with Conveyor System: CO₂ laser cutting machine for cutting textiles and fabrics
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Working area (W x L):
1,800 x 3,200 mm (70.8" x 125.9")

Ide­al for pro­cess­ing tex­tile rolls with stand­ard widths of 1,600 to 1,800 mm.

eurolaser XL-3200

eurolaser XL-3200 with Conveyor System: CO₂ laser cutting machine for cutting textiles and fabrics
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Working area (W x L):
2,270 x 3,200 mm (89.3" x 125.9")

Ide­al for wid­er air­bag fab­rics as well as large-for­mat air­bag con­tours and tex­tile safe­ty com­po­nents.

eurolaser 3XL-3200

eurolaser 3XL-3200 with Conveyor System: CO₂ laser cutting machine for cutting textiles and fabrics
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Working area (W x L):
3,210 x 3,200 mm (126.3" x 125.9")

Ide­al for in­dus­tri­al cut­ting of large-for­mat OPW struc­tures and wide roll ma­te­ri­als.

Die Vorteile von eurolaser beim Schneiden von Airbag- und OPW-Materialien

Warum eurolaser für die industrielle Airbagfertigung?

In der Airbagfertigung zählen neben präzisen Schnittergebnissen auch automatisierte Abläufe, kontrollierte Produktionsdaten und die eindeutige Zuordnung der gefertigten Bauteile. eurolaser verbindet großformatige CO₂-Laserschneidmaschinen mit automatisiertem Materialhandling, kameragestützter Positionierung sowie Software- und Kennzeichnungslösungen. Die modularen Systeme lassen sich auf das Airbaggewebe, die OPW-Struktur und den bestehenden Produktionsprozess abstimmen.

Für den in­dus­tri­el­len Ein­satz im 24/7- und Mehr­schicht­be­trieb aus­ge­leg­te Sys­tem­tech­nik

Au­to­ma­ti­sier­tes La­den von Schneid­da­ten und Ma­te­ri­al­pa­ra­me­tern über QR- oder Bar­codes

Pro­jekt­be­zo­ge­ne In­te­gra­ti­on in be­ste­hen­de ERP-, MES- und Pro­duk­ti­ons­pro­zes­se

Ka­me­ra­ge­stütz­te Aus­rich­tung an de­fi­nier­ten Ma­te­ri­al­merk­ma­len durch voll­flä­chi­gen Scan

Un­ter­stüt­zung der Rück­ver­folg­bar­keit durch ein­deu­ti­ge Job-, Ma­te­ri­al- & Bau­teil­kenn­zeich­nun­gen

Mo­du­la­re Er­wei­te­rung von Ma­te­ri­al­hand­ling und wei­te­ren Au­to­ma­ti­sie­rungs­lö­sun­gen

Welt­wei­ter Ser­vice und auf Wunsch 24/7-Er­reich­bar­keit

Mar­kier­mo­du­le für Näh­li­ni­en so­wie zum Auf­brin­gen von Eti­ket­ten, Se­ri­en­num­mern und Bar­codes

 

  • Large-format segments: Process long canopy panels and large individual segments efficiently and precisely.
  • Optimal material utilisation: Arrange different segment geometries efficiently using nesting to save space and reduce material consumption.
  • Less waste: Depending on the application, reduce waste material by up to 70% compared with the previous cutting process.
  • Printed & patterned materials: Precisely align cutting contours with printed designs, patterns or markings using camera-assisted recognition.

 

  • Lightweight fabrics: Contactless cutting without mechanical stress on flexible ripstop and synthetic fabrics.
  • Marking for subsequent processes: Apply sewing lines, registration marks or component information directly to simplify identification and further processing.
  • Flexible CAD data: Produce new contours and cutting patterns directly from digital data – ideal for variants, prototypes and different types of parachutes.
  • Roll material & automation: Configure material handling and the level of automation to suit roll width, component size, material and process requirements.

Optimised for industrial production

Since 1994, eurolaser has stood for innovative laser system technology made in Germany. Our goal is to continuously advance laser technology for industrial and manufacturing applications.

All models are based on a modular design principle, ensuring the perfect solution for your specific requirements – even for specialised applications. Each system can be expanded with a wide range of application-specific modules that integrate seamlessly into your production environment.

Even in continuous operation – 24/7 or in two- and three-shift production – you can rely on the proven reliability of our technology.

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